Integration of data from injection molding machines and peripheral devices.

Desired outcome

We need an application to receive and translate data from injection molding machines and peripheral devices into the language of decision-makers or another form of presenting results.

Initial Problem Description

We want to reduce the level of defective parts, for this purpose we want to control process data from the injection molding machine and peripheral devices to control the stability of the process. In case of any deviations, we want to be able to react immediately in order to limit the number of defective parts and minimize the chance of a defective molding reaching the customer.

Context

The manufacturer of the Fanuc injection molding machine does not offer the possibility of integrating data from the injection molding machine with data from other peripherals, e.g. dryer or thermostat. Currently, each device has separate control of operating parameters. We are unable to collect this data for management and managers in one accessible place.

Connection to cross-cutting areas

The challenge fits perfectly into industry 4.0 and digitalization because the target application would collect data from the process (injection molding machine, peripherals) automatically, without the participation of natural persons. Current data would allow for immediate responses to the problem. Improving process efficiency and increasing automation.

Input

On the injection molding machine market, you can find solutions from companies such as Wittmann or Engel, but unfortunately these companies allow the integration of their own devices. In the case of injection molding machines and devices supplied by different manufacturers, integration is not possible. These devices use common communication standards, but the software of these devices does not allow data exchange between them.

Expectations

We expect an application that collects data from the injection molding machine and peripheral devices so that they can be collected in one place and presented in a transparent way for people involved in the process and for top management. This will reduce production costs and reduce the amount of waste generated.

Desired Team Profile

In our opinion, the team solving the challenge should include people from the IT industry who can prepare applications for computers. People involved in the implementation of the application in the company's internal network, and people able to translate data from devices into the application language. People associated with the plastics processing industry who know the process, process data and peripheral devices necessary for the process will be welcome.

Additional Information

The Wittmann and Engel companies sell injection molding machines and peripheral devices of their own brands, offering full integration of the injection molding machine and peripherals. They also offer an application that allows you to remotely supervise the process. We currently use FANUC injection molding machines, but unfortunately this company does not offer peripherals apart from injection molding machines.

Related Keywords

• Digitalization
• Communications
• Data Communications
• Protocol converters and emulators