Wheel protector

Desired outcome

Bicycle inner tube protector mounted on bicycle wheels. Made of elastic material, width from 15mm to 40mm, thickness from 0.5mm to 0.8mm.

Initial Problem Description

Technological line for the production of a bicycle protector, which includes:
- an extruder producing the tape,
- the tape is cut into sections with a length equal to the circumference of a given bicycle wheel + 30 mm
- then the ends of the tape are permanently joined by an overlap
- making a hole in the middle of the tape connection with a diameter of 9 mm
- printing markings.

Context

The connection of all operations within the technological line includes the integration of individual production processes, ensuring their smooth and efficient operation. The operation of the line in the machine consists of full automation of these processes, which allows for faster and more precise production, minimizing human errors and increasing efficiency.

Connection to cross-cutting areas

Our challenge is linked to Industry 4.0 and digitalization. Moreover, it is linked to the effects of the circular economy.
By automating the production process of a bicycle inner tube protector mounted on bicycle wheels, we increase production efficiency and save energy and material, thus meeting the criteria of circular economy.

Input

At the stage of the first meeting with students, we will share our knowledge and experience in the field of the on-the-job process of production of bicycle inner tube protectors mounted on bicycle wheels made of elastic material. Our company has 30 years of experience in the production of this element.

Expectations

The solution to the problem will be to connect the above-mentioned devices for the production of a bicycle inner tube protector, mounted on a bicycle wheel, into one automated technological line. This will result in increased efficiency, and material and energy savings, which will contribute to taking care of the circular economy. At present, the production process is based on several operations performed on separate stations.

Desired Team Profile

We want students from the fields of machine design, mechatronics, robotics and automation to work on this solution. I expect this team to propose a technical solution that will enable the automation of the production process within the created technological line. It is recommended that at least one student is from Polish.

Additional Information

We hope that the international aspect of the INDUSAC project will play a key role in addressing the above-mentioned problem. By fostering collaboration across borders, it will help develop innovative solutions, reduce production costs, and enhance the adaptability of the production process to meet evolving market demands and industry standards.

Related Keywords

• Industrial manufacturing, Material and Transport Technologies