Project Inquiry: Finding Substitute Fillers During the Production of Thermoplastic Elastomers (TPE)

Desired outcome

The aim of the project is to conduct a comprehensive market analysis to find alternative fillers for the production of thermoplastic elastomers (TPE) that can replace the currently used calcium carbonate.
The expected outcome is a report containing detailed information about potential substitutes, their properties, market availability, and potential impact on the production process and the quality of the final product.

Initial Problem Description

We are a company in the automotive industry, producing car mats from thermoplastic elastomers (TPE) using the injection molding method. Our clients are top car manufacturers worldwide.
Currently, we use calcium carbonate as a filler in TPE production. However, due to changing market requirements and the search for more efficient and ecological solutions, it is necessary to find alternative fillers that do not alter but can improve the processing properties of TPE while increasing our market competitiveness.

Context

The project is carried out as part of an initiative aimed at increasing the innovation and competitiveness of our company. Due to growing market demands and the need to adapt to new technologies and materials, it is necessary to conduct an in-depth analysis that will allow for informed decisions regarding the replacement of fillers in TPE production.

Connection to cross-cutting areas

The project impact several key areas of our operations, including:
• R&D (Research and Development): Identification of new materials and technologies for use in TPE production.
• Production: Optimization of production processes and increased efficiency.
• Management: Support in making strategic decisions regarding investments in new materials.

Input

The project team should consider several important aspects:
• Increasing knowledge about alternative fillers for TPE production, including market verification for more cost-effective solutions than those currently used, as well as recycled fillers
• Identifying potential suppliers of these new fillers

Expectations

• Detailed analysis of available market fillers:
o More cost-effective than currently used solutions
o Derived from recycling
• Preparation of a report containing the analysis results and recommendations for the implementation of new fillers.
• Organization of workshops and presentations for internal teams to discuss the project results.

Desired Team Profile

If you possess any of the following skills, you can certainly be a valuable member of our project:
• Basic knowledge of plastics processing, understanding the fundamentals and techniques involved
• Market trend analysis, identifying and interpreting industry shifts
• Teamwork, collaborating effectively with others
• Problem-solving, innovation, identifying opportunities for improvement and growth

Additional Information

The aim of the project is to conduct a comprehensive market analysis to find alternative fillers for the production of thermoplastic elastomers (TPE) that can replace the currently used calcium carbonate.
The expected outcome is a report containing detailed information about potential substitutes, their properties, market availability, and potential impact on the production process and the quality of the final product.

Related Keywords

• Industrial Technologies
• Industrial Products
• Pollution and Recycling Related