Engineering and Design of a Portable ReSoil® Demonstration Trailer for On-Site Soil Remediation

Desired outcome

This challenge focuses on ReSoil® trailer conceptualization, which involves creating detailed technical drawings and 3D renders that precisely represent the design and functionality of a mobile pilot-scale soil remediation plant. These visual assets will illustrate the layout, structural integrity, and integration of key components such as filter presses, mixing reactors, homogenizer tanks, sand screw, pumps, storage containers, air inlets, and electricity inlet with all needed power supplies. To achieve this, specialized CAD and 3D modeling software such as AutoCAD, SOLIDWORKS, CATIA, Fusion 360, and PTC Creo will have to be used for precise 2D drafting, 3D modeling, and potential simulations. These tools will ensure accuracy in the design process and provide realistic visualizations.

Initial Problem Description

The core problem we aim to address with this challenge is the need to accurately design and visually represent a mobile pilot-scale ReSoil® trailer that integrates all necessary soil remediation components while meeting functional, safety, and mobility requirements. The challenge for the teams is to develop precise technical drawings and realistic 3D renders that clearly demonstrate how the trailer will be constructed, how the equipment will be arranged within the limited space, and how the system will function efficiently as a self-contained unit.

Specific Problems Teams Should Solve:

1. Space Optimization: Develop a layout that fits all key components (filter presses, mixing reactors, homogenizer tanks, etc.) within the trailer, ensuring efficient use of space without compromising functionality or safety.
2. Component Integration: Determine how various systems and equipment will be connected and configured to enable smooth operation of the remediation process.
3. Structural Design: Design a structurally sound and stable trailer capable of being transported safely to different locations while ensuring regulatory compliance for mobile units.
4. Visual Representation: Create detailed 2D drawings and realistic 3D renders that communicate the trailer’s design, structure, and operational workflow effectively to engineers, stakeholders, and potential investors.
5. Feasibility and Simulations: If the time allows the team will need to validate the design through simulations, including weight distribution, operational stability, and overall feasibility for real-world applications.

By solving these problems, the teams will help transform the ReSoil® trailer concept into a tangible, practical design ready for construction and demonstration.

Context

The challenge of conceptualizing the ReSoil® trailer arises in the context of addressing soil contamination issues at various industrial, agricultural, and urban sites. The ReSoil® technology is designed to demonstrate the feasibility and effectiveness of on-site soil remediation, providing a portable solution for tackling polluted soils directly at the source. Additionally, the trailer will serve as a showcase unit at conference booths and industrial fairs, offering stakeholders, potential investors, and industry professionals a tangible demonstration of the technology’s design and functionality. This dual purpose demands a design that balances technical functionality, aesthetic appeal, regulatory compliance, and practical mobility, ensuring the trailer performs efficiently in diverse environments and effectively communicates its value at promotional events.

Connection to cross-cutting areas

The ReSoil® trailer challenge is closely connected to Sustainability and Industry 4.0. By enabling on-site soil remediation, the technology contributes to environmental sustainability through the restoration of contaminated land, reducing waste, and supporting circular practices in land management. The use of advanced digital tools like CAD, CAM, and 3D modeling for precise design and construction aligns with Industry 4.0 principles, promoting efficiency, automation, and smart design in the development of innovative environmental solutions.

Input

The ReSoil® trailer aligns with several key trends in environmental technology and sustainability. It reflects the growing demand for mobile environmental solutions, offering a self-contained unit for on-site soil remediation demonstrations, reducing the need for stationary infrastructure. The trailer also exemplifies the principles of the circular economy, focusing on restoring contaminated land rather than discarding soil. Its modular and scalable design supports the trend of adaptable environmental technology that can be tailored to various site conditions, while its automation systems (e.g., pumps, mixers, and reactors) mirror the increasing role of automation in environmental technologies. The use of 3D modeling and renders for design showcases the trend of digital twin technology, allowing for simulations and performance predictions. The trailer also supports on-site remediation, reducing transportation and minimizing environmental impact, which aligns with localized solutions for pollution. As environmental regulations tighten globally, the ReSoil® trailer ensures compliance, reflecting the trend of designing technologies to meet stringent environmental standards. It highlights the importance of public-private partnerships in solving global challenges and contributes to the broader movement of integrating green technologies into industrial applications. Lastly, the pilot-scale design reflects the growing use of feasibility testing and pilot projects to scale new technologies. Together, these trends illustrate how the ReSoil® trailer fits into the evolving landscape of sustainable, innovative environmental solutions.

Expectations

I expect the solution to evolve towards a highly efficient, practical, and innovative design that not only meets the functional and regulatory requirements but also optimizes space and component integration within the trailer. Beyond the technical solution, I anticipate that the team will demonstrate creativity and problem-solving skills, particularly in balancing mobility, operational efficiency, and ease of use for on-site demonstrations. Additionally, I expect clear communication and collaboration throughout the process, with the team providing valuable insights into how the ReSoil® technology can be scaled and deployed in diverse real-world scenarios. The team will also need to possess the skills and experience with specialized CAD and 3D modeling software such as AutoCAD, SOLIDWORKS, CATIA, Fusion 360, and PTC Creo for precise 2D drafting, 3D modeling, and potential simulations. These tools will ensure accuracy in the design process and provide realistic visualizations. Their approach should reflect both technical expertise and a focus on user experience, ensuring the solution is effective, sustainable, and ready for implementation.

Desired Team Profile

For this challenge, I would ideally like the team to have a strong background in mechanical engineering, environmental engineering, or industrial design, with a focus on CAD and 3D modeling. Proficiency in specialized software such as AutoCAD, SOLIDWORKS, CATIA, Fusion 360, and PTC Creo is essential for creating precise technical drawings, 3D models, and simulations. A good understanding of sustainable technology and soil remediation processes would be beneficial, along with experience in designing mobile systems or modular equipment. The team should also demonstrate strong problem-solving and collaboration skills, as well as the ability to balance technical functionality with user-friendly design. Experience with regulatory standards and safety compliance in environmental technology would be an advantage. Additionally, the team should ideally include members with experience in electrical engineering, particularly in designing and integrating electrical systems within mobile units. This includes expertise in power distribution, control systems, automation, and sensor integration, as well as a solid understanding of IoT technology to ensure the efficient operation of the ReSoil® trailer’s soil remediation processes. This multidisciplinary skill set will complement the mechanical, environmental, and electrical engineering aspects, allowing for a fully integrated, functional, and sustainable design.

Additional Information

Before the start, the co-creation team will be notified of Envit's innovative soil remediation solutions – ReSoil® technology, which efficiently removes heavy metals and metalloids while preserving soil integrity for safe use. ReSoil® is internationally patented and has been scientifically validated for its effectiveness, with multiple papers published in esteemed scientific journals. Unlike existing solutions like soil dig & dump or immobilization methods, ReSoil® offers a sustainable, environmentally friendly alternative that incurs low operating costs. It is customizable, scalable, and adaptable to various soil types and contamination levels, making it a disruptive solution in the global soil remediation market. Teams must understand the competitive landscape, including the limitations of current solutions, such as high costs, inefficiency, and environmental impact, to effectively position ReSoil® as a groundbreaking solution poised for commercialization. During the kick-off meeting, the team will be informed of the current stage of the trailer development. All relevant data, including the current concept design, will be shared to ensure a comprehensive understanding of the project’s progress and the objectives moving forward.

Related Keywords

• Design and Modelling / Prototypes
• 3D printing design and modelling
• Industrial Technologies
• Clean Industrial Technologies
• Process Plant Engineering
• Chemical Technology and Engineering
• Electrical Engineering and Technology / Electrical Equipment
• Environmental Engineering / Technology
• Soil and Groundwater Pollution
• Remediation of Contaminated Sites
• Mechanism Engineering
• Clean Production / Green Technologies
• Industrial Automation
• Process control equipment and systems
• mobile trailer